Frontal panels

The frontal panel is an important part of the dock fender system. Usually made of ordinary carbon steel plates, they are cut, welded, sandblasted, rust-removed, and treated to resist corrosion during the production process. Panel welds have undergone strict non-destructive testing and airtightness testing to ensure air tightness.

A good fender system should ensure optimal synergy within each structure. In the dock fender system, the front panels for fender system serve as the primary point of contact. As such, the structural configuration, face pressure, strength, and corrosion resistance of these panels are all crucial factors. Through reasonable design and material selection, the Fender system can be ensured to possess sufficient cushioning capacity, load-bearing capabilities, and corrosion resistance, thereby safeguarding the safety of both ships and docks.

Description

We use ANSYS finite element analysis to design dock boat Bumpers. We simulate stress distribution and deformation under various operating conditions to ensure the bumpers remain stable, durable, and perform at their best. The design follows strict safety standards and provides reliable solutions for ports, marinas, and diverse marine applications.

 

 

The structural form of the frontal panel

 

In the dock boat Bumpers, the design of the front panels for fender system typically depends on the type of fender and specific design requirements. These panels often pair with various types such as cell fenders, arch fenders, cone fenders, and leg fenders. The front panels for fender system can be designed in either an open or closed configuration. However, we recommend the closed configuration due to its superior strength, excellent corrosion resistance, and prolonged service life. The closed design not only reinforces the overall strength of the frontal panel but also provides a better protective barrier against corrosive media, ensuring long-term and stable performance of the fender system.

Durable marine fenders for port infrastructure ✅

Close frame

Front-panel dock fender for safe berthing

Open frame

High-performance marine fenders for dock protection

Dock Boat Bumpers for maritime operations

Surface Pressure

 

The frontal panel of the dock fender system reduces pressure on the ship’s surface, keeping it below 200 KN/m², making it ideal for berthing large ships. Optional UHMW-PE pads lower friction between the ship and fender, enhancing operational safety and prolonging the system’s service life. This design ensures reliable performance for ports, marinas, and other marine applications.

Corrosion Prevention

 

Corrosion resistance is a vital consideration for the long-term operation of fender systems. Given their exposure to the harsh marine environment, it is imperative to adopt effective corrosion prevention measures. SME employs a multi-layer corrosion prevention system, featuring a triple-coat structure of primer, intermediate coat, and topcoat, or alternatively, an overall galvanized surface combined with a topcoat, all of which meet stringent painting standards. This ensures the sustained and reliable operation of Fender systems over time. Additionally, we have innovated by attaching sacrificial anodes to the bottom of the front panels, further enhanced the anti-corrosion performance.

Dock Boat Bumpers ensuring vessel safety

Port dock fender system with UHMW-PE face pads

Face pads

 

The face pads, as an integral part of the frontal panel, are securely fastened to it with mechanical bolts. Its design and material selection are crucial in reducing the coefficient of friction during berthing, protecting both the hull and the fender system itself.

SME has opted for a proven UHMW-PE material, renowned for its exceptional wear resistance. Even under conditions of frequent contact and friction, UHMW-PE maintains its integrity over an extended period, resisting scratches and wear with remarkable durability.

Close-up of rubber fender with UHMW-PE face

 

Dock Boat Bumpers with front panel

 

Face pads for fender systems are available in vibrant yellow, serene blue, black, or custom color combinations. These colors enhance dock visibility, strengthen visual identity, and help vessel operators clearly identify the dock during berthing or departure. The design improves operational safety and efficiency in ports, marinas, and riverside environments.

 

Explore SME Cell fenders, Cone fenders, Arch rubber fenders, and Leg rubber fenders, all perfectly compatible with the front panel system for various configurations. For expert advice, contact us for the best solutions.